The Caterpillar D6R Series II FTC XL Service Manual provides detailed repair, troubleshooting, testing, maintenance, and technical procedures for Track-Type Tractors equipped with the C9 engine, serial CAD00001-UP.
Format: PDF
Type: Service Manual
Pages: 7427
Size: 316 Mb
No.: CAD00001-UP
Power Train Electronic Control System
- Power Supply Circuit of Electronic Control Module
- Quick Left Turn / Right Turn Does Not Function
- Related Operations of Caterpillar Monitoring System / VIDS
- Relays / Sensors / Solenoid Valves / Switches
- Service Tools
- Speed Sensor – Adjust
- System Operation / System Schematic
- Transmission Does Not Downshift / Upshift
- Using Caterpillar Electronic Technician / Monitoring System
- Warning Operation
- Wiring Harness (Open Circuit / Short Circuit) – Test
AccuGrade CD700 Grade Control System
- Angle Sensor – Calibrate
- Avoidance Zone / Bank Valve – Calibrate
- Beeper / Blade Reaction Time / Blade Wear / Brightness
- Connector Contact Description
- Counterbalance Valve – Test and Adjust
- Customer Supplied Radio / Data Card / Design Folder
- Display Firmware Upgrade / Language / Registration / Settings / Units
- Electrical Connector – Inspect
- Flashing Messages
- General Information / Glossary of Terms
- GPS Accuracy Mode / GPS Radio Port / Guidance Terms
- Increment Switch / Light Bar – Configure / Scale
- Machine Dimensions / Type – Configure
- Map Recording / Modes of Operation
- Module – Flash Program / Replace
- On-Grade Tolerance / Operator Access
- Plan View Rotation / Radio Utility
- Receiver Configuration / Firmware Upgrade
- Sensor Firmware Upgrade
- Setup Menu / Software Support Option
- System Components / System Schematic
- Text Items / Wireless Communication
- Wiring Harness Tests
- Advanced Tracking System / Base Station / CAN Data Link
- Controls / Determining Detected Faults
- Diagnostic Capabilities / Code List
- Electrical Power Supply
- Hydraulic System / Light Bar
- Machine Position Messages / Machine Radio
- MID 114 Diagnostic Codes
- Operational Problems / Receiver / Service Tools / Status Indicators
AccuGrade GPS v11 for CD700
- Advanced Tracking System / Angle Sensor – Calibrate
- Avoidance Zone / Bank Valve – Calibrate / Base Station
- Beeper / Blade Reaction Time / Blade Wear / Brightness
- CAN Data Link / Controls
- Counterbalance Valve – Test and Adjust
- Customer Supplied Radio / Data Card / Design Folder
- Determining Detected Faults
- Diagnostic Capabilities / Code List
- Display Firmware / Language / Registration / Settings / Units
- Electrical Power Supply (Angle Sensor / Data Radio / Display / GPS Receiver)
- Flashing Messages
- General Information / Glossary of Terms
- GPS Accuracy Mode / Guidance Terms
- Hydraulic System / Increment Switch / Light Bar
- Machine Dimensions / Position Messages / Radio
- Map Recording / MID 114 Codes
- Modes of Operation / Module Flash / Replace
- On-Grade Tolerance / Operational Problems / Operator Access
- Plan View Rotation / Radio Utility / Receiver
- Receiver Configuration / Sensor Firmware Upgrade
- Service Tools / Setup Menu / Software Support
- Status Indicators / System Components / Schematic
- Text Items / Wireless Communication
- Wiring Harness Tests
AccuGrade Laser (CB420)
- Bank Valve (Grade Control) / Calibrate
- Blade Reaction Time – Adjust
- CB Fault Codes (full list including CB 40–63)
- Configuration / Fault History / Hour Meter Menus
- Connector Contact Description
- Counterbalance Valve – Test and Adjust
- Data Link
- Determining Detected Faults
- Diagnostic Capabilities / Code List
- Display / Display Icons
- Electrical Connector / Power Supply
- EM Fault Codes (including EM 32)
- General Information
- Hydraulic System
- Linked Elevation (Dual Mast) – Adjust / Calibrate
- LR Fault Codes
- Machine Voltage Menu / Menus
- MID 114 Diagnostic Codes
- Modes of Operation
- Module – Flash Program / Replace
- Operational Problems
- Related Components / Sensor Data Menu
- Service Tools / Software Versions Menu
- System Schematic / System Setup
- Test Control Box / Test Valves Menus
- VM Fault Codes (VM 1–28)
- Wiring Harness Tests
Air Conditioning and Heating R134a
- Identifying Refrigerant / AC / Heating Systems
- Components: Compressor, Condenser, Receiver-Dryer, Expansion Valve, Orifice Tube, Evaporator, Accumulator
- Capacities (Off-Highway Trucks / Motor Graders)
- Service Intervals / Glossary / Required Tools
- Troubleshooting (Visual, AC System, Heating, ATC, Condensate)
- Performance / Leakage / Recovery / Flush / Evacuate / Charge Tests
- Compressor / Oil / Protection / Heat Control / Heater Performance Tests
- Disassembly: Lines, Compressor, Accumulator, Valves, Dryers
C-9 Engines for Caterpillar Built Machines
- Aftercooler / Air in Fuel / Air Inlet & Exhaust Tests
- Alternator / Battery / Charging System / Compression Tests
- Connecting Rod / Main Bearings / Cylinder Block / Liner Projection Inspect
- Cooling System Checks
- Electric Starting / Electrical System
- Electronic Unit Injector / Engine Oil Pressure / Pump / Valve Lash
- Excessive Wear / Oil Consumption / Exhaust Temperature
- Fuel System Inspect / Prime / Pressure
- Gear Group Timing / Inlet Manifold Pressure
- Lubrication System / Pinion Clearance / Piston Ring Groove
- Slave Piston Lash / Turbocharger / Vibration Damper
- Water Pump / Temperature Regulator Tests
Cat Monitoring System
- Action Alarm / Lamp / Alert Indicators
- Calibration / Charge Pressure / Charging System Modes
- Component Description / Status Mode
- Diagnostic Capabilities / Code List (MID 030)
- Display Components / Modes (Normal, Service, Tattletale, etc.)
- Electrical Connector / Locations
- Main Display Module Flash / Replace / Initialization
- Sensors / Senders / Switches
- System Schematic / Self Test
- Wiring Harness Tests
Disassembly and Assembly C9 Engine
- Air Compressor / Alternator / Sensors
- Camshaft / Crankshaft / Bearings / Seals
- Cylinder Head / Liners / Pistons / Connecting Rods
- Oil Cooler / Filter / Pump / Pan
- Turbocharger / Unit Injector / Hydraulic Pump
- Valve Mechanism / Water Pump / Temperature Regulator
D6R Series II C9 Engine Supplement
- Aftercooler / Air Cleaner / Alternator
- Belt Tightener / Crankshaft Seal / Vibration Damper
- Cylinder Head / Starting Motor
- Engine and Torque Converter Remove/Install
- Oil Cooler / Filter / Pump / Pan
- Fan / Drive / Hood / Muffler / Radiator
- Turbocharger / Unit Injector Hydraulic Pump
- Water Pump / Temperature Regulator
D6R Series II Power Train
- Axle / Bevel and Transfer Gears
- Equalizer Bar / Final Drive / Steering Clutch and Brake
- Track / Roller / Idler / Frame
- Torque Converter / Transmission
- Power Train Oil Pump / Filter / Priority Valve
- Control Valves
D6R Series II Machine Systems
- Cab / ROPS / Battery / Fuel Tank
- Bulldozer Lift & Tilt Cylinders
- Hydraulic Control Valve / Tank / Implement Pump
- Quick-Drop Valve / Cartridge Valves
- Air Conditioner Components
- Ripper Components / Seat
Flexxaire Fan
- Calibration / Control System
- Hydraulic Actuated Fan – Assemble / Disassemble
- Mechanical Actuated Fan – Assemble / Disassemble
- Setup / Torque Specifications
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