Volvo A40g Articulated Hauler Repair Manual
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Volvo A40g Articulated Hauler Factory Service and Repair Manual
A40G Specifications:
Engine Volvo D16J (Tier 4f / Stage IV)
TABLE OF CONTENTS—Expanded View
0 – GENERAL
00 – DESCRIPTION; COMPLETE MACHINE
Complete machine, descriptions_{07-26-10}
Complete machine, descriptions_{07-26-21}
Information and warning decals
Product plates_{07-13-39}
Product plates_{07-14-20}
03 – SPECIFICATIONS
Tightening torques
Tire equipment and recommended tire pressures_{05-05-53}
Tire equipment and recommended tire pressures_{05-06-08}
Weights_{05-06-28}
Weights_{05-06-41}
07 – STANDARD TIME
E-1763
Operation numbers for additional work
08 – TOOL
88830228 User instruction
88830268 User Instruction
88830384 User instruction
88830386 User instruction
88830507 User instruction
88830508 User instruction
88830557 User Instruction
E-2005
E-2014
E-2016
E-2501
E-2502
E-2517
E-2518
E-2519
E-2520
E-2524
E-2525
E-2526
E-2529
E-2534
E-2539
E-2546
E-2548
E-7029
E-7030
Infrared Thermometer
Leak detector 951 1207, description
09 – MISCELLANEOUS
Basic checks
Basic check, transmission
Brake system, basic check_{04-49-01}
Brake system, basic check_{04-49-24}
Collection of basic data
Electrical system, basic check_{04-50-43}
Electrical system, basic check_{04-51-25}
Engine, basic check_{04-52-01}
Engine, basic check_{04-52-30}
Parking brake, basic check_{04-48-08}
Parking brake, basic check_{04-48-29}
Power transmission, basic check
Steering and hydraulics, basic check_{04-47-21}
Steering and hydraulics, basic check_{04-47-38}
Tech Tool, Operations
Troubleshooting assistant devices
Troubleshooting strategy
1 – STANDARD PARTS, SERVICE
16 – LUBRICANT; FUEL; OTHER FLUID
AdBlue302256_DEF
Alternative fuels
Automatic lubrication system
Coolant
Exhaust heated dump body
Grease_{04-45-37}
Grease_{04-45-49}
Recommended lubricants_{04-44-51}
Recommended lubricants_{04-45-16}
17 – SERVICE
AdBlue302256_DEF tank breather filter, replacing_{04-14-25}
Tools & Miscellaneous
Infrared Thermometer
Leak Detector 951 1207
Basic Checks
Basic Checks (Transmission, Brake System, Electrical System, Engine, Parking Brake, Power Transmission, Steering & Hydraulics)
Collection of Basic Data
Tech Tool Operations
Troubleshooting (Assistant Devices, Strategy)
Standard Parts & Lubricants
AdBlue/DEF
Alternative Fuels
Coolant
Grease
Recommended Lubricants
Service & Maintenance
Filters: Air Drier, Brake Cooling, Fuel, Hydraulic, Transmission, etc.
Fluid Changes: Brake Cooling Oil, Coolant, Drive Axle Oil, Engine Oil, Hydraulic Oil, Transmission Oil
Inspections: Arrival/Delivery, Condition Test, Fire Suppression, Frame Joints, Tyre Pressure
Lubrication Intervals: 250h, 500h, 1000h, 2000h
Maintenance Services: 10h, 50h, 250h, 500h, 1000h, 2000h, 4000h, 6000h, 12000h
Replacements: Batteries, Belts, Seals, Sensors
General Safety & Procedures
CE Marking & EMC Directive
Decontamination
Environmental Handling
Fire Prevention
FOPS/ROPS
Safety Protocols (Welding, Batteries, Hydraulics, Lifting, etc.)
Waste Handling
Engine & Components
General: Capacities, Descriptions, Sensor Locations, Tech Tool Operations
Engine Systems: Camshaft, Crankshaft, Cylinder Compression, Timing Gear, Valve Mechanism
Lubrication System: Oil Pressure, Component Locations, Specifications
Fuel System: Injectors, Pump, Sleeves, Unit Injectors
Inlet & Exhaust: Turbocharger, DPF, CEGR, SCR, NOx Sensor
Cooling System: Radiator, Thermostat, Coolant Pump
Electrical System
Battery & Charging: Alternator, Starter Motor
Lighting: Headlights, Working Lights
Control Units: ECU, HMIM, V-ECU, W-ECU
Wiring & Diagrams: Connectors, Fuses, Relays, Wiring Harnesses
Power Transmission
Transmission: Clutches, Gear Shifting, Hydraulic Control, Oil Pump
Dropbox & Axles: Seals, Bearings, Differentials
Propeller Shafts: Installation, Removal
Brake Systems
Wheel Brakes: Discs, Calipers, Wear Indicators
Hydraulic Brakes: Accumulator, Cooling System, Pump
Parking Brake: Adjustment, Pads, Calipers
Compressed-Air Brakes: Compressor, Pressure Adjustments
Steering & Frame
Steering System: Cylinders, Damping, Gear, Linkage
Frame & Suspension: Joints, Hitch, Axle Suspension, Wheels
Cab & Hydraulics
Cab: Air Conditioning, Seats, Windows
Hydraulic System: Pumps, Valves, Tank, Pressure Checks
Load Handling: Load Cells, Weighing, Dump Body, Hoist Cylinders
Miscellaneous
Fire Suppression System
Automatic Lubrication
Diagnostic Tools










